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[BUG] IPC timeout on unbind in signal-start-stop test #10053

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Closed
[BUG] IPC timeout on unbind in signal-start-stop test#10053
Assignees
lyakhujfalusi
Labels
IPC timeoutIPC timeout observedP2Critical bugs or normal featuresPTLIntel Panther Lake platformbugSomething isn't working as expected

Description

@kv2019i
kv2019i
opened on Jun 11, 2025

Describe the bug
Starting with 11th June 2025 daily test on Intel PTL, we see failures in check-signal-stop-start-playback-50.sh test.

@ujfalusi did a test with today's SOF kernel and yesterday's FW and issue is not seen, so it would seem this is a regression caused by Zephyr baseline update in #10046

To Reproduce
check-signal-stop-start-playback-50.sh

Reproduction Rate
High

Expected behavior
No IPC timeout

Impact
Loss of audio functionality

Environment

  1. Branch name and commit hash of the 2 repositories: sof (firmware/topology) and linux (kernel driver).
  2. Name of the topology file
    • Topology: multiple, HDA, nocodec, SDW
  3. Name of the platform(s) on which the bug is observed.
    • Platform: Intel ptl

Screenshots or console output

[ 2692.795135] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-ptl 0000:00:1f.3: widget host-copier.31.playback freed
[ 2692.795147] kernel: snd_sof:sof_ipc4_route_free: sof-audio-pci-intel-ptl 0000:00:1f.3: unbind modules gain.15.1:0 -> mixin.15.1:0
[ 2692.795157] kernel: snd_sof:sof_widget_free_unlocked: sof-audio-pci-intel-ptl 0000:00:1f.3: widget gain.15.1 freed
[ 2692.795168] kernel: snd_sof:sof_ipc4_route_free: sof-audio-pci-intel-ptl 0000:00:1f.3: unbind modules mixin.15.1:0 -> mixout.1.1:0
[ 2692.795180] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-ptl 0000:00:1f.3: ipc tx      : 0x4600100a|0x100b: MOD_UNBIND
[ 2693.297990] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: ipc timed out for 0x4600100a|0x100b
[ 2693.298017] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: IPC timeout
[ 2693.298059] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: failed to unbind modules mixin.15.1:0 -> mixout.1.1:0
[ 2693.298091] kernel: snd_sof:sof_ipc4_log_header: sof-audio-pci-intel-ptl 0000:00:1f.3: ipc tx      : 0x12000000|0x0: GLB_DELETE_PIPELINE
[ 2693.801982] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: ipc timed out for 0x12000000|0x0
[ 2693.802010] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: IPC timeout
[ 2693.802054] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: failed to free pipeline widget pipeline.15

Activity

  1. kv2019i
    added
    bugSomething isn't working as expected
    on Jun 11, 2025

  2. kv2019i commented on Jun 11, 2025

    @kv2019i
    kv2019i
    on Jun 11, 2025
    CollaboratorAuthor

    FYI @tmleman @ujfalusi @lgirdwood

  3. kv2019i
    added
    IPC timeoutIPC timeout observed
    PTLIntel Panther Lake platform
    on Jun 11, 2025

  4. lgirdwood commented on Jun 11, 2025

    @lgirdwood
    lgirdwood
    on Jun 11, 2025
    Member

    @serhiy-katsyuba-intel any PM flows around stream start/stop with your Zephyr update ?

  5. serhiy-katsyuba-intel commented on Jun 11, 2025

    @serhiy-katsyuba-intel
    serhiy-katsyuba-intel
    on Jun 11, 2025
    Contributor

    @serhiy-katsyuba-intel any PM flows around stream start/stop with your Zephyr update ?

    I did not make any recent changes to Zephyr or update Zephyr rev in SOF. #10046 is made by @tmleman . Tomek may know more if there were some PM related changes in Zephyr recently.

  6. kv2019i
    added
    P2Critical bugs or normal features
    on Jun 12, 2025
  7. kv2019i
    assigned
    ujfalusi
    and
    lyakh
    on Jun 12, 2025

  8. kv2019i commented on Jun 12, 2025

    @kv2019i
    kv2019i
    on Jun 12, 2025
    CollaboratorAuthor

    @lyakh and @ujfalusi looking at this. We can reassign once bisect is complete.

    Currently bug seems to have appeared between:

    bff7cdbfbe54 (Fix alsa and topology building
97f869cda8cb (seppo/main, origin/main, origin/HEAD, main) intel_adsp: switch to default PM policy for ACE configurations
707ccae1f4a7 west.yml: update zephyr to 8c6b2c8c887
ad809eb21f95 topology2: add sof-sdw-generic.tplg
a50bde5f40a7 module-adapter: remove a superfluous check
d2a8a8972858 audio: ipc4: enable xrun notifications by default
e4e600137a14 mixer: Add support for underrun notifications
96f841af60e8 ipc4: notification: Add function to prepare mixer underrun notification
fb1d34b821c4 ipc4: module: interface: module_adapter: Add support for Config Get/Set ipc
cca4d8707a56 ipc4: module: Add definitions for Config Get / Set ipc
9018bc4a5cdf zephyr: dai: Add support for xrun notifications in dai
c11934dba567 zephyr: host: Add support for xrun notifications in host
7815e318adec chain_dma: xrun notification update
e95a313de44a ipc4: notification: Add functions to prepare ipc xrun notifications
82f85e404209 boards: ace30: enable telemetry and io perf measurements
7110f4e3496e boards: ace30: increase Debug Window size
287d174806a3 audio: mic_privacy: Fix DSP panic during D3 entry with HW managed mode

  9. kv2019i commented on Jun 17, 2025

    @kv2019i
    kv2019i
    on Jun 17, 2025
    CollaboratorAuthor

    @lyakh made a fix #10055 that is merged and seems to help. Let's monitor daily reports for a few days and then close.

  10. abonislawski
    closed this as completedon Jun 24, 2025

  11. ekurdybx commented on Aug 4, 2025

    @ekurdybx
    ekurdybx
    on Aug 4, 2025

    @lyakh @ujfalusi
    Issue seems to resurface again on test multiple-pipeline-all-50:

    [ 3227.286729] kernel:  Jack Out: ASoC error (-110): trigger FE cmd: 0 failed
[ 3227.791653] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: ipc timed out for 0x12040000|0x0
[ 3227.791661] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: IPC timeout
[ 3227.791692] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: failed to free pipeline widget pipeline.15
[ 3227.791702] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: Failed to free connected widgets
[ 3227.791706] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: sof_pcm_stream_free: pcm31 (Deepbuffer Jack Out), dir 0: sof_widget_list_free failed -110
[ 3227.791714] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: ASoC error (-110): at snd_soc_pcm_component_hw_free() on 0000:00:1f.3
[ 3228.053510] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: FW reported error: 12 - Required resource is in invalid state
[ 3228.053525] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: ipc error for msg 0x12020000|0x0
[ 3228.053532] kernel: sof-audio-pci-intel-ptl 0000:00:1f.3: failed to free pipeline widget pipeline.0

    Kernel commit: 3e755313f509
    SOF commit: 117e460b47a6
    Platform: PTL

  12. lyakh commented on Aug 5, 2025

    @lyakh
    lyakh
    on Aug 5, 2025
    Collaborator

    Issue seems to resurface again on test multiple-pipeline-all-50:

    @ekurdybx where does this log excerpt come from? Is this from a CI run or from your local testing?

  13. ekurdybx commented on Aug 5, 2025

    @ekurdybx
    ekurdybx
    on Aug 5, 2025

    @lyakh The logs came from CI fail, however after disscussing this fail, we decided to create inner jira ticket for this issue.

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